The Digital Thread Gap — the disconnect between shop-floor data and business decisions — is costing food and beverage manufacturers millions in hidden losses every year. Altizon's DFX closes that gap in 4 weeks.
12%
Average OEE uplift
4 wks
To live deployment
300+
Machines connected
Trusted by global industrial leaders
Mid-to-large food and beverage manufacturers operating at $100M+ revenue are generating more production data than ever before — from PLCs, sensors, ERP systems, and QA records. And yet, decisions still rely on yesterday's spreadsheets, shift-end reports, and gut instinct. This is the Digital Thread Gap.
PLCs, sensors, and SCADA systems produce real-time signals that never reach Operations or Quality leaders in a usable form. Each machine speaks its own language. No one is translating.
By the time shift reports surface performance issues, the production window is gone. OEE losses accumulate invisibly. Downtime root causes are debated rather than diagnosed.
CxOs managing 5, 10, or 30+ plants have no standardized way to benchmark performance across sites, compare OEE, or identify which plant is dragging the enterprise down.
Manual SPC and paper-based QA workflows create audit risk and batch inconsistency. By the time a deviation is caught, product is already downstream — or out the door.
Energy, water, and utility spend are tracked in monthly statements — not real-time dashboards. Sustainability targets exist on paper. The data to hit them doesn't reach the people who could act.